Design Assurance System includes the following basic procedures related to the process of an aircraft sample design:
1) product design;
"Design Management" procedures should include:
- main stages of the design process;
- work carried out at each stage;
- analysis of the impact of :
- airworthiness requirements;
- process requirements;
- market situation;
- economic and production conditions.
2) type certification;
The procedure for Type Certification should contain:
- Overall action planning
- Certification of individual aircraft
— Main stages
— Export certificate of airworthiness
— Aircraft for certification flight tests before delivery
— Storage and archiving
- Validation of export certificate of airworthiness in the country of registration
— Standard documentation
— Validation in the country of registration
— Level of the Aviation authorities involvement of the country of registration
3) compliance documents;
Procedure for Compliance document should contain:
- Preparation of certification documents
- Category of compliance documents
- Compliance demonstration documents (certification documents)
- Form of certification documents, their signing and distribution
— Numbering system of certification documents
— Data transfer sheet of certification documents
— Cover of certification documents
Acceptance of CERTIFICATION DOCUMENTS by Aviation authorities
4) hardware and software certification;
"Hardware and software Certification" procedures should include:
- REGULATIONS, STANDARDS AND GUIDELINES
- COMPLEX ELECTRONIC HARDWARE
— Development Assurance Level (DAL)
— Logical matrix of hardware issues
— The data required for the planning issues of hardware
— The data required for the design issues of hardware
— The data required for the verification issues of hardware
— The data required for final review of the hardware certification
— Certification documents
- • SOFTWARE
— Logical matrix of software check
— The data required for the check of the software planning
— The data required for the check of the software structure
— The data required for the check of the verification
— Data required for final check of software certification
— Certification documents
5) designer and Manufacturer interaction;
Procedures for Designer and Manufacturer interaction should contain
- procedure of interaction within the framework of production certification;
- procedure of interaction in the process of serial production;
- procedure of interaction in case of construction of the prototype by the Manufacturer.
6) subcontractor interaction;
The Procedures for subcontractor evaluation and surveillance should include:
- procedures for selecting subcontractors;
- procedures for subcontractor surveillance
- procedures for delivery / acceptance of works;
- monitoring of 2 level subcontractors.
7) suppliers interaction
The Procedures for suppliers evaluation and surveillance should include:
- procedures for selecting suppliers;
- procedures for subcontractor surveillance
- procedures for delivery / acceptance of works;
- monitoring of 2 level suppliers.
8) aviation equipment sample configuration management;
The Procedures for configuration management should include:
- requirements for configuration documents;
- experimental aircraft configuration management procedure;
9) introduction of changes in the type design;
The procedures for introduction of changes in the type design should include:
- Procedures for introduction of changes in the type de of the certified aircraft;
- * permitted deviations from the type design.
10) certification of the aviation equipment sample;
Procedures for aviation equipment sample should contain:
- the procedure for documentation management for an aviation equipment sample;
- aircraft delivery to the Customer;
- the procedure for obtaining the Airworthiness Certificate.
11) flight tests;
Procedures for flight test should contain:
- Requirements for the aircraft design
- The procedure for the flight tests organization
- The roles and responsibilities of participants in the flight test
12) Permission for deviations from the type design;
Procedures for permission for deviations from the type design should contain:
- Deviation type
- Decision-making procedure on product with deviation
- THE PROCESS OF ISSUING PERMISSION
— Deviation description
— ID number of the Permission
— Designation of products with deviations
- Procedure for technical evaluation of deviations by the design organization
— Procedure in the design organization
— Effect of the accepted deviation on the maintenance manuals and technical documentation
— Evaluation of deviations by the airworthiness office
— Classification of deviations
— Decision making on deviations
- * CONCLUSION OF THE QUALITY DEPARTMENT ON REQUEST TO ISSUE A PERMISSION
- • The procedure of REQUEST approval for PERMISSION issue
- • The procedure for cancellation of a temporary index
- • The procedure for the marking of products with deviations
- The procedure for PERMISSION change
- The procedure for PERMISSION distribution
13) continued airworthiness;
Procedures for continued airworthiness should contain:
- system of collecting information about flight accidents;
- the procedure for flight accidents investigating;
- reporting to Aviation Authorities;
- procedure for the implementation of Service bulletins and Airworthiness Directives.
14) Instructions for continued airworthiness;
Procedures for instructions for continued airworthiness should contain:
- Procedure for the development of the section of airworthiness limitation
— Product documentation with airworthiness limitation
— The requirements of section airworthiness limitation»
— Organizational chart
— Responsibility
— Maintenance certification requirements tasks
— Documentation storage
- Procedures for instructions for continued airworthiness
— Procedure for development and release of the Aircraft Maintenance Manual (AMM)
— Procedure for development and release of the Maintenance Schedule (MS)
— Procedure for development and release of the Engine Maintenance Manual
— Procedure for development and release of the Maintenance Manual for the vendors
— Responsibility
15) service bulletins (SB);
Procedures for instructions for service bulletins should contain:
- OVERVIEW OF SB DEVELOPMENT PROCESS
- SB preparation procedure
- The procedure of SB sending
- Procedure for amending the SB
- Critical review SB procedure
- RESPONSIBILITIES for the SB development
- SB types
- SB classification
- The process of SB introducing
- List of additional information for operators
16) approval of design repair.
Procedures for approval of design repair should contain:
- The procedure for the Structural Repair Manual (SRM)development and review
- Responsibility
- The publication issues
- Technical control
- The approval procedure of Structural Repair Manual
- Storage of documents